Dry chemical feed systems are a solution mostly used in industries like wastewater management, water treatment, and manufacturing. As with all other aspects of industrial applications, technology is changing and introducing more efficient and safer use of such systems. Keeping up with these changes is, therefore, important for any industry that wants to stay productive and relevant in the modern world.
What Are Dry Chemical Feed Systems?
As the name implies, dry chemical feed systems are systems that are used to add dry chemicals to processes of water treatment. Some of the materials that they typically handle include polymers, lime, powdered activated carbon, soda ash, and potassium permanganate, among others. The specific dry chemical is chosen based on the specific industry, the liquid being treated, and the expected outcome.
What Are the Main Benefits of Using Dry Feed Systems?
These systems have stayed in use for so long because of the benefits that they offer, which may be hard to replicate with other methods.
These benefits include:
- Their costs for shipping and storage are lower than their alternatives
- They ensure improved performance of polymers
- They promise higher gasifier efficiency
- They offer maximum reproducibility
- Their precision is better than 1%
- They have economical volumetric metering
These are some of the reasons why a dry feed system will be the first preference in several industrial setups.
While this system is efficient and highly preferred, for the most part, it faces its fair share of challenges. One of these challenges is that their use leads to a lot of dust in an industrial setting. And this is unpreventable given the massive quantities of dry material that’s used.
This system also has high maintenance and operational costs, which may make it hard for smaller industries to set up. Part of the reason for the high operational costs is due to the fact that it needs more attention from the operator throughout its use.
With advancements in technology and construction, these challenges may soon be overcome, ensuring that more industries can take advantage of this system.
Trends in the Dry Chemical Feed System Industry
At the moment, there’s a rising trend in the demand for more efficient and environmentally friendly systems. This trend may lead to changes that make dry feed systems produce less dust during operation. As a result of this improvement, people working in a dry feed system’s operation area will enjoy cleaner air.
As the demand for improved productivity clashes with efforts to keep employee burnout low, more industries are seeking to use automation and control. This can lead to a higher degree of accuracy and free up people’s time so that they have more time to handle other matters in their respective industries.
Another crucial trend taking shape is the use of new materials and construction technologies. This trend promises the likelihood that the dry feed system may become more affordable if it can be constructed out of readily available material.
Emerging Technologies for Dry Chemical Feed Systems
One of the emerging technologies concerning dry chemical feed systems is the introduction of smart systems that make use of sensors and data analytics. This optimized performance could improve both safety and productivity to a considerable degree.
Another notable technology is the construction and use of self-cleaning systems. These are also low-maintenance as a result, and this is a direct solution to one of the main challenges. With lower maintenance, these systems may become more attainable for various industries and also have a smaller impact on the environment. Although, you can always look for tips for safe operation and maintenance of dry chemical feed systems.
Finally, systems are in development that can handle a wider range of operating conditions as well as chemicals. This improvement promises to make the system even more efficient than it already is. It may also be more manageable, as large and diverse industries will only need to hire a single operator and install a single system where there would have been a need for multiple systems, each with its own operator.
The future of dry chemical feed systems has a lot of promise in terms of functional improvements. From improving their environmental-friendliness to automating their operation, there’s a lot to expect in the future. Low maintenance costs and a larger threshold of operating ability are some other notable trends that will impact the use of these systems.
These trends promise to make the industries that use them a lot safer for operators and better for the environment. Their automation will lead to improved accuracy and even better efficiency, while their ability to be used in a wider range of conditions and with different chemicals will see more industries taking up a smaller space and costing less to deliver a similar or even better outcome than the current industry standard.
You can be sure that you’ll hear a lot about dry chemical feed systems in industrial settings as well as in other spheres of life. Keep up with these improvements so that you know what to expect from future industries. When you understand how these emerging trends and technologies shape our world, you may look at the world around you with more appreciation.
Sodimate has been standing tall in this race of innovation for over 40 years and has developed over 9000 systems for industries and municipalities that can store, discharge, and convey bulk powders. Along with different systems, Sodimate provides screw feeder hoppers, i.e., dry chemical feed systems, which you can customize according to your space and needs. With advanced technology like level sensors, it conveys dry powders like lime, soda ash, PAC (powdered activated carbon), sand, cement, etc. Talk to our engineers and bring efficiency and productivity with our feeder hopper.